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What plant engineers say about the SCADA integration for smelting temperature management.
“The redundant PLC backplane cut our unplanned downtime by 40% during the first quarter. The automatic switchover is seamless — we didn’t even notice the primary controller had failed until the maintenance log flagged it.”
Juhi Vala, Senior Process Engineer“We were seeing 15°C swings in the furnace before the multi-sensor loop was installed. Now the gradient stays within 2°C of the setpoint even during charge changes. The operators trust the data.”
Ishat Kirti Mehta, Smelting Operations Lead“The thermal gradient analyzer gave us a heat map we could actually act on. We adjusted two burner positions based on the cold zone it identified and saved about 3% on fuel per batch.”
Prasoon Chandra Deol, Maintenance Supervisor“Integration with our existing Modbus network took less than a day. The field team appreciated that the controller modules are hot-swappable — no production stop needed for the upgrade.”
Uma Kapur, Automation Project ManagerReach the engineering team directly on industrial messaging platforms for SCADA integration support.
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